LINESPECT®
LINESPECT® – The multi-inspection station for quality assurance. The innovative all-in-one solution for fully automated quality inspection of battery, cast, forged and transmission parts.
LINESPECT® by Automation W+R
Turnkey Multi-Inspection Stations for Quality Assurance
LINESPECT® by Automation W+R is an innovative all-in-one solution for fully automated quality control of battery, cast, forged and transmission components.
With 40 years of experience, we are your reliable system integrator for automated industrial image processing. To date, we have installed over 300 series systems worldwide. We have more than 20 years of experience in serial production with fully automated inline inspection of a wide range of components.
LINESPECT® – Multi-Inspection Station for Surfaces and Weld Seams
With complete turnkey solutions in end-of-line inspection using industrial image processing, our customers are able to reliably meet their quality standards and thus improve their position on the market. At the same time, the automation of quality assurance results in a significant reduction in costs and an optimized profit situation. Discover our automated, turnkey solutions from a single source.
Components that can be tested with LINESPECT® by Automation W+R:
- Battery cells, modules & storage units
- Castings
- Forged parts
- Gearbox parts
LINESPECT® by Automation W+R
Customer benefits of LINESPECT®
- Increased productivity through automated testing process
- Increasing product quality while reducing costs
- Speed & top performance in serial production
- 100% quality assurance at 0% slippage
- Modular design & fast integration
- Data-based production process optimization
LINESPECT® by Automation W+R
From a single source
LINESPECT® by Automation W+R
Technology
2D-Inspection
Shape-from-Shading
3D-Inspection
Laser triangulation and fringe light projection
LINESPECT® by Automation W+R
Application examples
Surface inspection of battery cells using LINESPECT®
The system concept enables the testing of painted surfaces of battery cells:
- Zero-defect-production with 0 % slippage
- Detection of surface defects in the range of 1 mm diameter and 50 µm height/depth
- Cycle times in the range of one second with minimal pseudo error rates of up to 0.1%
- Highest productivity thanks to an inspection speed of 230 mm/s and a cell spacing of 70 mm
- Inspection in continuous operation without stopping the cells
Testing of castings using LINESPECT®
The innovative multi-testing system takes the fully automatic quality testing of cast parts to a new level:
- LINESPECT® tests four bevel gears in parallel for impact points at the top and bottom, pluggability and hardness.
- 3D inspection heads create 360° images of the top and bottom sides.
- Laser marking including complete documentation of the test results.
High speed, precision and application diversity combined in one innovative system.
Testing of forged parts using LINESPECT®
The forged parts are fully inspected and classified on all surfaces with a unique cycle time:
- Inspection of connecting rods at a cycle time of less than 3 seconds
Fully automated separation of the loose material - Classification into good and bad parts
- Smooth and standard-compliant integration into the production environment
The inspection system enables our customers to significantly increase productivity while maintaining consistent inspection quality and reducing costs in order to safeguard their own competitiveness.
Gearbox part inspection using LINESPECT®
Turnkey multi-test system for quality testing of transmission parts:
- 2D or 3D quality inspection of steel discs on both sides
- High-speed cycle time: up to 0.6 seconds
- Inspection of various sizes and gearing
- Highest degree of modularization: integration of additional inspection or processing stations as required
This comprehensive inspection solution for a complex challenge guarantees a reliable and adaptable inspection workflow, thereby increasing productivity while maintaining consistent inspection quality and reducing costs at the same time. Optimization of the production process through extensive data analysis. Safety through traceability of every inspection result.