In battery production, the quality of the high-voltage storage device determines safety, performance, and customer acceptance. However, many production lines still rely on individual solutions for individual test steps—with high integration costs and media breaks.
With BATTERYSPECT-3D, Automation W+R is setting new standards for battery production in the areas of quality assurance and efficiency improvement.
All customer-specific test characteristics are automatically visually inspected, measured, and documented in a single system.
Improved safety, efficiency and quality for increased competitiveness.
Many inspection and measurement processes. One solution.
With scanning speeds of up to 400 mm/s, BATTERYSPECT-3D inspects the following in less than a minute:
- Weld seams on frames, housings, and cell connections
- Cell positions and spacing
- Elevation differences and geometric features
- Insulation layers (thickness & surface)
- Pores, cavities, bubbles, and other customer-specific criteria
Maximum throughput instead of waiting time in the measuring room – 100% inline measurement during the ongoing process.
100% inline measurement during the ongoing process
- Over 1,000 geometry checks in < 60 seconds
- Measuring range > 2 m² with tolerances up to ± 0.8 mm
- 3D measurement at the measuring room level – fully integrated
- Immediate good/bad evaluation without parts transport
- Elimination of handling, waiting, and transfer times
- Complete documentation & traceability
- Seamless integration via OPC UA and other standardized interfaces
- Verifiable measurement system and process capability (MSA, Cgk, Cpk)
3D precision. 100% inline inspection. Maximum process reliability in battery production.
Future-proof quality control for electric mobility
BATTERYSPECT-3D is part of Automation W+R’s LINESPECT® product group.
The combination of:
- 100% inline inspection
- measurement room precision
- Modular flexibility
- Data-based control
- Verifiable process capability
makes the system a key component for quality, efficiency and cost-effectiveness in modern battery production.