In battery production, the quality of the high-voltage batteries determines safety, performance, and consumer acceptance. However, many production lines still rely on individual solutions for separate testing steps, which requires significant integration effort and results in media disruption.
With the latest LINESPECT® testing system, Automation W+R is setting new standards for battery production in terms of quality assurance and efficiency improvement.
Numerous testing and measurement processes combined in one single station. Everything in one combined system – fast, precise, efficient. Fully automatic testing, measurement, and documentation – test complete high-voltage storage devices within the line cycle time with a scanning speed of up to 400 mm/s.
Mehr Sicherheit, Effizienz und Qualität zur Steigerung der eignen Wettbewerbsfähigkeit.
Numerous testing and measurement processes combined in one station
High-speed inline testing station for weld seam testing, surface inspection, and geometry measurement, such as cell positions and spacing.
Fully automatic testing, measurement, and documentation—with a scanning speed of up to 400 mm/s, entire high-voltage batteries can be tested in line cycle time.
Process stability and optimization in battery production
- 100% inspection & documentation of all quality characteristics
- Over 1,000 geometry checks per high-voltage battery – in under 1 minute
- Measuring Volume > 2 m, Tolerances up to ±0,8 mm
- Early error detection, waste prevention, recourse protection
- Seamless integration into existing systems and production lines
One inspection system – all relevant Tasks included
The inspection station combines numerous inspection and measurement processes in a single system – for maximum quality, efficiency, and safety.
All benefits for your production line:
- Highspeed-Inspection: Scanning speed up to 400 mm/s – complete high-voltage storage devices tested in under 1 minute
- Maximum Precision: Tolerances levels up to ±0,8 mm – even with large measurement volumes.
- Flexibility: Measurement volumes over 2m, modularly scalable for all types of high-voltage storages and battery cells.
- Intelligent defect detection: More than 1.000 geometry characteristics per battery module.
- Transparency & data-driven processes: Complete data export for optimal production control.
- 100 % Control & longterm documentation: Ensuring process stability and reducing risks.
- Seamless Integration: Direct communication with third party systems (e.g. OPC-UA).
- Modular & compact: Portal axis concept saves space and allows for rapid scaling.
- AI-driven analysis: Intelligent analysis of complex issues.