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BATTERYSPECT-3D: Inline Quality Inspection Station for High-Voltage Batteries

In battery production, the quality of the high-voltage storage device determines safety, performance, and customer acceptance. However, many production lines still rely on individual solutions for individual test steps—with high integration costs and media breaks.

With  BATTERYSPECT-3D, Automation W+R is setting new standards for battery production in the areas of quality assurance and efficiency improvement.

All customer-specific test characteristics are automatically visually inspected, measured, and documented in a single system.

Improved safety, efficiency and quality for increased competitiveness.

BATTERYSPECT-3D

Many inspection and measurement processes. One solution.

With scanning speeds of up to 400 mm/s, BATTERYSPECT-3D inspects the following in less than a minute:

  • Welded seams on frames, housings, and cell connections
  • Cell positions and spacing
  • Elevation differences and geometric features
  • Insulation layers (thickness & surface)
  • Pores, cavities, bubbles, and other customer-specific criteria

Maximum throughput instead of waiting time in the measuring room – 100% inline measurement during the ongoing process.

We look forward to receiving your inquiry!

BATTERYSPECT-3D Broschure

Learn more about the special features and technical details of our inspection system.




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    BATTERYSPECT-3D

    100% inline measurement during the ongoing process

    • Over 1,000 geometry checks in < 60 seconds
    • Measuring range > 2 m² with tolerances up to ± 0.8 mm
    • 3D measurement at the measuring room level – fully integrated
    • Immediate good/bad evaluation without parts transport
    • Elimination of handling, waiting, and transfer times
    • Complete documentation & traceability
    • Seamless integration via OPC UA and other standardized interfaces
    • Verifiable measurement system and process capability (MSA, Cgk, Cpk)

    3D precision. 100% inline inspection. Maximum process reliability in battery production.

    BATTERYSPECT-3D

    Future-proof quality control for electric mobility

    BATTERYSPECT-3D is part of Automation W+R’s LINESPECT® product group.

    The combination of:

    • 100% inline inspection
    • measurement room precision
    • Modular flexibility
    • Data-based control
    • Verifiable process capability

    makes the system a key component for quality, efficiency and cost-effectiveness in modern battery production.

    LINESPECT®

    Our turnkey inline inspection stations for quality assurance of battery, cast, forged, and transmission components.

    Battery Inspection

    Our inspection systems for battery inspection, from the cell to the entire storage unit.